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Beverages in pouch packaging

INDUSTRY BACKGROUND AND CORE CHALLENGES

With the growing demand for fruit juices, dairy drinks, functional beverages, and health drinks, pouch packaging has become increasingly popular due to its lightweight, portability, and cost efficiency. Stand-up pouches and spouted pouches are widely used across various beverage categories.

 

However, high-speed pouch filling processes can lead to quality issues such as weight deviations, package damage, sealing problems, and foreign object contamination. In addition, fruit pulp and fiber particles increase inspection complexity, requiring more reliable and accurate quality control solutions.

 

Our automated inspection solution integrates X-ray inspection, metal detection, and checkweighing technologies to monitor foreign objects, weight accuracy, and product quality in real time, helping beverage manufacturers improve efficiency, reduce risks, and ensure safer products.

Beverages in pouch packaging
  • Bagged packaging format

Scenario 1: Spouted Pouches for Juice Packaging – A Secure Sealing and Spout Protection System

 

Compound Beverages

 

Application scenarios: Children's juice, portable bagged jelly orange juice, and large-capacity soft-pack juice for catering, which have become extremely popular in the market in recent years.

Key pain points:

Leakage due to material getting stuck in the seal: During filling, juice/puree is prone to splashing and getting stuck on the heat-sealed edge of the aluminum foil bag. If the material getting stuck is not properly welded, the product may leak sideways or ferment and swell during circulation.

Defective to the mouthpiece cap: If the small mouthpiece cap is not tightened properly (high cap/crooked cap), it may cause the liquid to burst when squeezed, and there is a risk of children swallowing it.

During beverage production, contaminants such as metal fragments, glass, stones, ceramics, and hard plastics may enter products due to raw material handling, equipment wear, or environmental factors. These potential foreign object risks require reliable inspection systems to ensure beverage safety and product quality.

Recommended model


Test items:

Visual inspection can identify "fruit pulp inclusions", "misaligned sealing", "air bubbles" and "wrinkles" in the sealing process, thus preventing potential leakage in advance.

Visual inspection - nozzle full inspection: The camera focuses on the nozzle area to reject products with high or crooked caps in real time;

OCR inkjet printing inspection can simultaneously detect the production date inkjet printing on the surface of the soft bag, and the detection content can be flexibly configured according to the production line's needs.

 

Compound Beverages

 

Compound Beverages

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