Scenario 1: Aseptic Cold Filling PET Plastic Bottle Line – Rapid Control of Appearance and Liquid Level
Application scenarios: The most common 300ml-1L transparent/semi-transparent PET plastic bottles for juice and tea beverages.
Key pain points:
High-speed capping and labeling defects: High-speed capping can easily lead to caps not being pressed tightly (high caps), misaligned threads (crooked caps), and broken tamper-evident rings; self-adhesive labels are prone to misalignment and wrinkles.
Fruit pulp/foam interference with liquid level: Foam or suspended fruit pulp generated during juice filling often causes ordinary sensors to misjudge the liquid level.
Recommended model
Testing items (testing content is configurable):
High outer cover, security ring: Industrial cameras capture bottleneck areas and accurately identify high outer covers, crooked covers, and broken security rings.
High-precision liquid level measurement with anti-interference capability: Exclusive visual algorithm intelligently identifies image interference from fruit pulp particles and surface foam, accurately locating the real liquid level baseline.
Labeling: Identify label height differences and misalignment of seams.
OCR coding: Cameras can be configured according to different coding positions to read the bottle's production date/batch number, etc.
Scenario 2: Glass Bottling Line – The World-Class Problem of “Glass Mixing with Glass”
Application scenarios: concentrated fruit juice, dairy products, fruit tea (usually using wide-mouth glass bottles).
Key pain points:
Bottle body/bottle mouth defects: Glass shards caused by impacts and breakage during cleaning. Due to the similarity in material and density, traditional inspection methods make it extremely difficult to comprehensively identify "glass shards" and "bottle body chips".
Recommended model
Test items:
Visual Inspection - 360° Appearance Inspection: Images are captured by 6 cameras at different angles, and the system's AI model automatically identifies glass fragments and bottle dents by comparison.
