Histom Professional Inspection Equipment Manufacturer

Products

Automated Bottle Cap Vision Inspection Systems Manufacturer

Histom specialize in vision inspection systems, offering state-of-the-art solutions for high-speed, accurate inspection, ensuring quality, consistency.
Appliaction Features SpecificationWarranty Info
Applications


Precision-Driven, AI-Enhanced Inspection

Next-Generation Technology for Flawless Cap Control

The Automated Bottle Cap Vision Inspection System is designed to ensure the highest quality control standards for bottle caps used in industries such as food and beverage, pharmaceuticals, and personal care. This system automates the inspection of bottle caps, ensuring that each one meets strict specifications for functionality, safety, and aesthetic quality.



The system is capable of detecting a wide range of defects specific to bottle caps, including dimensional inaccuracies, thread misalignments, cracks, surface imperfections, and seal integrity issues. It also inspects for correct cap placement, proper fitting, and the presence of any contamination or foreign particles. By automating these inspections, the system enhances production efficiency, reduces the risk of defective caps reaching the final product, and ensures the reliable performance of each cap in the packaging process.

 


Features


Vision You Can Trust
Your Partner in Bottle Cap Perfection 

At the forefront of vision inspection technology, we design and manufacture advanced bottle cap inspection systems built for speed, accuracy, and adaptability. Whether you're in pharma, cosmetics, or industrial packaging, our intelligent solutions help you detect defects in real time and uphold uncompromising product standards.


Full Cap Surface Inspection
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Detects surface defects such as cracks, scratches, contamination, deformation, and molding issues across the entire cap.
360-Degree Vision System
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Equipped with multi-angle high-resolution cameras for complete 360° inspection of bottle caps—top, side, and thread areas.
High-Speed Real-Time Detection
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Designed to match fast production lines, inspecting up to 1200 caps per hour with high accuracy and low false reject rates.
Thread and Seal Area Inspection
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Ensures cap threads are formed correctly and the sealing area is free from defects that could compromise product integrity.
Color & Logo Verification
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Checks for correct cap color, printed logos, or embossing to ensure brand consistency and packaging compliance.
Customizable for Cap Types
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Supports different cap sizes and styles including flip-top, screw-on, pump, and child-resistant caps.
AI-Powered Defect Classification
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Uses AI and machine learning to classify defects and adapt to new types through continuous learning.
Data Logging and Traceability
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Inspection result is stored with images and statistics, providing full traceability for quality assurance and audits.


Specification
Pixel accuracy0.1mm/pixel
Detection capacity800 cans/min
ComputerFanless Industrial Computer
Camera1.3MP Color Industrial Camera
False Positive RateLess than 0.0001%
Waterproof RatingIP54
Equipment VoltageAC220/50Hz;120V/60Hz
Optional configurationMulti-camera version
(Standard configuration is single camera)
Rejection MethodMultiple Rejection Methods Available
Object size for detectionCustomizable based on requirements;
Detection width can be expanded with multiple cameras.
Warranty Info
  • 12-month quality warranty.
  • 24-month local fast replacement service for major electrical parts.
  • Comprehensive shipment services, including coordination of logistics, delivery tracking, and ensuring timely delivery to your location.
  • Technical support , Manual instructions, installation, and operation guides with delivery.
  • On-site setup, operation, and maintenance training as needed.

After the warranty period, we offer:

  • Lifelong maintenance services.
  • Spare parts support.
  • Operational training to ensure reliability.
  • Quick responses to any inquiries from our customer service team.

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