Histom Professional Inspection Equipment Manufacturer

Products

Automated Spray Pump Cap Machine Vision Inspection Systems

Histom Vision | Auto spray pump cap machine vision inspection system leverages advanced imaging technology to deliver precise, high-speed quality control.
Appliaction Features SpecificationWarranty Info
Applications


Non-Contact, High-Resolution Cap Inspection

Reliable, Real-Time Quality Assurance

The Automated Spray Pump Cap Machine Vision Inspection System is specifically designed for the high-speed inspection of spray pump caps used in industries such as personal care, household products, and pharmaceuticals. This system ensures that each cap meets the required quality standards before being assembled onto the product, ensuring flawless performance and reliability.



The system is capable of detecting a variety of defects, including improper sealing, misaligned components, dimensional inconsistencies, surface contamination, incorrect labeling, and missing or defective nozzles. It also identifies issues with thread alignment, cap integrity, and any cosmetic defects that could affect product appearance or functionality.  Enhancing operational efficiency and minimizing the risk of defects in finished products.

    


Features


Precision That Protects Performance
Smart Vision for Spray Pump Perfection 

For brands in the personal care, pharma, and home care markets, the quality of a spray pump cap is just as important as what’s inside the bottle. Cracks, assembly faults, or misalignments can lead to product failure and damage brand reputation. Our automated machine vision inspection system helps ensure every unit is up to standard—protecting your product, your customer, and your brand.


360° Cap Inspection
Automated Spray Pump Cap Machine Vision Inspection Systems(pic1)
Utilizes multi-camera to perform full 360-degree inspection of spray pump caps, including sidewalls, tops, and nozzles.
Nozzle and Actuator Integrity
Automated Spray Pump Cap Machine Vision Inspection Systems(pic2)
Detects misaligned, deformed, or missing nozzles and actuators to ensure proper spray function.
Surface Defect Detection
Automated Spray Pump Cap Machine Vision Inspection Systems(pic3)
Identifies cosmetic flaws such as scratches, flash, dents, contamination, and mold defects on the cap surface.
Alignment Verification
Automated Spray Pump Cap Machine Vision Inspection Systems(pic4)
Ensures the pump head is properly aligned and the collar is securely attached, with no gaps or tilting.
Color and Component Matching
Automated Spray Pump Cap Machine Vision Inspection Systems(pic5)
Verifies correct color combinations and matching components (e.g., cap, collar, nozzle) based on product specifications.
Thread and Fitment Inspection
Automated Spray Pump Cap Machine Vision Inspection Systems(pic6)
Checks the internal thread structure for defects or contamination to guarantee sealing and fitment quality.
Cap Height and Dimensional Accuracy
Automated Spray Pump Cap Machine Vision Inspection Systems(pic7)
Measures height, diameter, and overall geometry of the spray cap to maintain manufacturing tolerances.
Automated Defect Rejection System
Automated Spray Pump Cap Machine Vision Inspection Systems(pic8)
Integrates with ejectors to instantly remove defective units from the production line, improving efficiency.


Specification
Pixel accuracy0.1mm/pixel
Detection capacity800 cans/min
ComputerFanless Industrial Computer
Camera1.3MP Color Industrial Camera
False Positive RateLess than 0.0001%
Waterproof RatingIP54
Equipment VoltageAC220/50Hz;120V/60Hz
Optional configurationMulti-camera version
(Standard configuration is single camera)
Rejection MethodMultiple Rejection Methods Available
Object size for detectionCustomizable based on requirements;
Detection width can be expanded with multiple cameras.
Warranty Info
  • 12-month quality warranty.
  • 24-month local fast replacement service for major electrical parts.
  • Comprehensive shipment services, including coordination of logistics, delivery tracking, and ensuring timely delivery to your location.
  • Technical support , Manual instructions, installation, and operation guides with delivery.
  • On-site setup, operation, and maintenance training as needed.

After the warranty period, we offer:

  • Lifelong maintenance services.
  • Spare parts support.
  • Operational training to ensure reliability.
  • Quick responses to any inquiries from our customer service team.

Send your message to us